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T-20 Transmission
The T-20 has been used in many AATV,s for over 30 years
Many thousands have served us well, however with time, they along
with all
mechanical parts will need repair.
See the TIPS on bottom of this page for more information on repair
and modifications.
T-20
GENERAL REPAIR MANUAL
(permission granted from Skid Steer Corp
to post this manual)
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Gereral
Operating
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T-20
main view
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Shifting
section
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Parts
listing
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Parts
Group
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Photos-Shifting
group
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Disassembly
Click HERE
for much better guide
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Assembly
Click HERE
for much better guide
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Adjustments
( for a better step-by-step
guide clicck HERE
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TIPS
on care and modification of the T-20 Trans |
T-20
Adjuster
Tools
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We
now have available the special tools required to adjust the T-20
trans. click HERE
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T-20
Adjustment
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A step by step guide to adjust the bands
in a T-20 Click
HERE |
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T-20
MAIN SHAFT
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Contrary
to what many people think, there are many different styles and
versions of the Borg Warner T-20
transmissions. These were used in many different brands of ATVs:
Including but not limited to the MAX, ATTEX, CAMEL, HUSTLER, SEARS,
SWAMP FOX ,CHAPARRAL along with others. It is an excellent design
that will give many years of dependable service.
One difference between various T-20's is in the main shaft design.
Some are supported on the left side and
some are not. The supported version can be added to the newer
unsupported design, by updating the main
shaft along with the outer sprocket shaft including the bearing
for support. See
PHOTO for details.
This modification can stop the problem of the main shaft snapping
in half! Upon repair or service of your T-20. One should consider
updating their T-20, if you have the newer unsupported style.
I have the parts in stock to update or just to repair as original.
Contact me for details: Richard Clark
812-944-1643 Noon-6pm EST Weekdays or by email. |
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T-20
PLUNGER
O-RINGS
WARNING |
The
Borg Warner T-20 Transmission has been used in thousands of All
Terrain Vehicles, including models of the ATTEX, HUSTLER, MAX,
CAMEL, STARCRAFT and many others. Even in some commercial equipment
like the HUSTLER WINGIT OFFSET SPRAYER. Many of these T-20's have
been in operation since 1969! This Transmission is a wonderful
piece of modern engineering. A new or properly rebuilt T-20 will
give many years of service. However as with all mechanical items,
things do need to be replaced with time.
In the past year I have seen a ever increasing number of T-20's
come to me for repair with major drum and bearing damage. Almost
100% of this damage is being caused by running the T-20 without
the proper level of Automatic Transmission Fluid. WHY? Since many
of these T-20's are decades old the real problem is easy to find:
PLUNGER SEALS. These seals are nothing than special O-rings that
are installed on the four plungers, there are either one or two
of these O-rings on each plunger. With the passing of time, these
O-ring begin to leak the ATF out slowly. If the owners do not
keep the inside of the machine clean, one may not even notice
it. These O-rings are very cheap, however: when the transmission
is used without proper lubrication the bands soon loose their
linings and start the metal to metal wearing on the drums, which
in turn send metal
particles through out the whole T-20 destroying all the bearings.
What all this adds up to is that instead of a 20$ parts bill for
gaskets and these O-rings you will have many hundreds of dollars
to spend to fix the T-20. The drums are priced at an average of
150$ each and there are 4 of them!
What all this adds up to is: BE SURE TO KEEP AN EYE ON THE FLUID
LEVEL INSIDE YOUR T-20. I recommend changing these O-rings every
ten years. I have available ALL rebuild or repair parts for most
T-20's Just check out the
PARTS FOR ATV'S section within this ROUTE6x6 web site.
Thanks
Richard Clark
ROUTE6x6
RICHARD'S RELICS
812-944-1643 Noon-6pm EST Weekdays or by
email. |
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T-20
PLUNGER
UPDATE |
After
reading the above section I hope everyone understands how important
the plunger O-rings are
With this in mind I am proud to offer updated PLUNGERS which already
have the two groves for twin O-rings These two groves are installed
in the correct locations on the plungers so they do not push inside
or come outside the T-20 main case. Note there are four plungers
used in the T-20, one for each band. However it is the bottom
two with are leak prone (with age) Therefore these plungers are
sold in pairs at very attractive prices
Contact:
Richard Clark, ROUTE6x6 and RICHARD'S RELICS
812-944-1643 Noon-6pm EST Weekdays or by
email. |
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T-20
DRUMS
and
BANDS |
The
Borg Warner T-20 Transmission has been used in thousands of All
Terrain Vehicles, including models of the ATTEX, HUSTLER, MAX,
CAMEL, STARCRAFT and many others. Even in some commercial equipment
like the HUSTLER WINGIT OFFSET SPRAYER. Many of these T-20 have
been in operation since 1969! This Transmission is a wonderful
piece of modern engineering. A new or properly rebuilt T-20 will
give many years of service. However as with all mechanical items,
things do need to be replaced with time. Upon passing of time
and usage T-20 bands may become worn, replacement is straightforward,
however: One must inspect condition of the drums. NEVER install
new bands over worn, grooved, or damaged drums. If you do install
new bands on bad drums then the old drums will just wear the new
bands in no time. ANY DRUM THAT IS DAMAGED ON THE BAND SURFACE
MUST BE REPLACED OR SLIGHTLY "TURNED DOWN" AT A MACHINE
SHOP; We now offer new T-20 bands in oversizes, these are 100%
new bands, not relined old bands. We offer new and used drums.
Email me for details or visit my ATV
PARTS website.
Click HERE
to go to new T-20 bands page.
Click HERE
to go to oversize T-20 band page.
NOTE: The band running surface of the drums should be smooth,
like a brake drum, but not polished. Upon inspection of these
drums be sure to also check the bearing to case surface and the
gear ring machining of the "ring drum" You are welcome
to call me on the phone for additional information.
Richard Clark
ROUTE6x6
RICHARD'S RELICS
812-944-1643 Noon- 6pm EST Weekdays or by
email. |
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T-20
REBUILD
GUIDES |
See our step-by step repair guide for the T-20
We have one guide for disassembly and another guide for correct
assembly
Click HERE
for the guide page, (see Transmission section ) |
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T-20
FLUID
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Clcik HERE
to go to guide about what fluid to use in a T-20 and how
to check the fluids level. |
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